Monday, November 28, 2011

REWORKING THE DOORS

This car is going to be different. No top, no side windows, no outside door handles or locks and, as we discussed previously, no body side moldings or body lines.














The relief in the door panel for the lock and door handle were cut out and new metal was installed with panel bond. Panel bond is a high tech adhesive suitable for these applications.









Since I have decided to eleminate the side windows, it was necessary to cover the window opening in the top of the door. This metal cover will also serve as the top trim for the upholstered door panel.
















Before the application of any body filler, the allignment of the door should be checked and fixed in proper position.


Choose a good quality body filler. This product has changed drastically since the early days of 'bondo'. The good stuff costs considerably more but it bonds to the metal better and resists cracking. I will come up with a brand name for you if you need it.




Later,


TD